Pancake Load Cell Manufacturers in Pune| Pancake Load Cell Manufacturers in Pune
Sharp Electronics is proud to be among the top Pancake Load Cell Manufacturers in Pune and reliable Pancake Load Cell Suppliers in Pune. Being an ISO 9001:2015 certified organization we are attracting to the manufacture of Pancake Load Cells in precise as well as high quality dexterity in Pune, which are designed in accordance with a wide range of industrial and scientific establishments. Our wide product portfolio is precise and reliable with force measurement products that have won the confidence of our customers in the industry.
As trusted Pancake Load Cell Dealers, Traders, and Distributors in Pune, we are offering the full service of consultation to after-sales-service. A competent staff will guarantee that your measurement is here and delivered to you in a timely manner with all the technical accuracy at a competitive price. Being a well-equipped Pancake Load Cell Exporter in Pune, you do not have to worry about the available units as we provide both readymade and completely customized design according to the specifications of your project.
How Pancake Load Cells Work
Pancake load cells are strain gauge based. Strain gauges are attached to the load cells structure whereby when force is exerted on the load cells, the cell experiences minute performance thereby changing the resistance of strain gauges. This modification gives an electrical output, proportional to the force applied, that may be boosted and handled to provide an exact measure. Its low-profile construction enables it to seamlessly meet the space-restrictive systems, and the functionality features, e.g., overload protection, temperature compensation, etc., and deliver uniform performance in different conditions. The technology makes pancake load cells flexible and trustworthy to use in various conditions.
Pancake Load Cell Operation: A Step-by-Step Guide
As Pune’s leading Pancake Load Cell Manufacturers, we supply a variety of models designed to suit industrial applications. The disc-shaped profile ensures precision in force measurement, making them suitable for use in industrial equipment, materials testing, aerospace, and automotive industries. Pancake load cells use advanced strain gauge technology, converting mechanical force into an accurate electrical signal for measurement and control:
- Application of Force: A mechanical stress tension or compression—is applied to the center of the load cell. This results in slight elastic deformation of the load cell’s flexure.
- Strain Gauge Response: Strain gauges accurately bonded at points of maximum strain, stretch or compress in direct proportion to the applied force.
- Change in Electrical Resistance: This deformation will change the electrical resistance of the gauges of strains. With stretching comes more resistance and with compression comes less resistance.
- Wheatstone bridge Circuit: The strain gauge is wired in configuration of Wheatstone bridge which is quite sensitive circuit capable of indicating slight changes in resistance. When unloaded, the bridge is balanced and no output signal is noted. Differential voltage is generated as a result of inequity in the bridge, when the force is applied.
- Signal Conditioning and Amplification: The Bridge usually gives out a very small signal (millivolt-level). It is passed on to a signal conditioner which:
- Amplifies the signal
- Removes noise
- Linearizes output for improved accuracy
- Data Processing and Output: The conditioned signal is either:
- Displayed in standard units (Newtons, kilograms, etc.), or
- Transmitted to a data acquisition system for logging, analysis, or automation
- Calibration: Pancake load cells are calibrated using known weights, establishing a linear relationship between force and electrical signal.
Technical Specifications
| Specification | Details |
|---|---|
| Type | Pancake Load Cell |
| Capacity | 5 kg to 50,000 kg |
| Accuracy | ±0.03% of rated output |
| Output | 2 mV/V nominal |
| Excitation | 5V to 15V |
| Temperature Range | -10°C to +40°C (standard) |
| Material | Stainless Steel, Aluminum |
| Protection | IP67 |
Features of Pancake Load Cells
As trusted Pancake Load Cell Suppliers in Pune, we emphasize the following features:
- High Accuracy: Provides precisely accurate readings with accuracy of up to +/- 0.03 percent of rated output, ensuring dependable information in sensitive usage.
- Compact Design: Flat profile shape fits easily into space-limited systems, making them non-invasive and suitable for tight installations.
- Durability: Made of high-quality metallic materials such as stainless steel and aluminum, our load cells are tough against environmental effects, vibration, and extended wear.
- Flexibility: Operates in both tension and compression forces, offering flexibility for diverse applications.
- Simple mounting: User-friendly mounting choices and simple instructions encourage fast installation with fewer downtimes.
- Less Maintenance: Durable structures maintain high reliability over time, requiring less maintenance and resulting in lower operating costs.
Applications of Pancake Load Cells
As experienced Pancake Load Cell Exporters in Pune, we supply devices used in:
- Industrial Weighing Systems: Provides high precision in industrial weighing operations such as production lines, manufacturing, logistics, and tank or hopper weighing.
- Material Testing: Measures force accurately in quality control and research, assuring fabric product integrity in universal testing machines.
- Medical Devices: Can be embedded in hospital beds, wheelchairs, and rehabilitation devices for monitoring patient weight and force distribution.
- Aerospace and Defense: Essential in testing aircraft parts and ensuring their conformity with the highest standards of safety.
- Automotive: Used to test vehicles in crash tests, suspension systems, and assembly line inspections.
- Research and Development: A key sector for scientific research and testing of prototype designs where precision is very important.
- Agriculture: Supervises forces in planting and harvesting machinery to ensure efficient operation.
- Construction: Ensures safety by managing loads on cranes and other lifting machinery.
Why Choose Us?
At Sharp Electronics, as leading Pancake Load Cell Manufacturers and Suppliers in Pune, we utilize advanced technology to give us an unrivaled accuracy and sustainability. All its units are subject to very high quality controls, which guarantee that they are meeting the international standards, and you have the benefit of accessing very strong and reliable products. We design load cells to the particular needs of operation and we offer expert advisory support at all times.
As dependable Pancake Load Cell Dealers, Traders, and Distributors in Pune, we deliver high quality solutions at affordable prices accompanied by rapid turnarounds and excellent support. Our engineers ensure that there is a proper installation and integration and follow up service after the sales. Contact us now to find out how our technology of pancake load cells could improve your force measurement equipment.
