Pancake Load Cell Manufacturers| Pancake Load Cell Manufacturers in India
Leading Pancake Load Cell Manufacturers and Suppliers, Exporter, Dealers, Traders, Distributors of Pancake Load Cell in India| Sharp Electronics
It is our pride to be among the top Pancake Load Cell Manufacturers in India and Pancake Load Cell Suppliers in India. Our ISO 9001: 2015-certified company has been focusing in the manufacture of high quality; precision engineered Pancake Load Cells in India and other related devices that are custom made to suit various industrial and scientific uses. We have a wide range of products that ensure reliable and accurate solutions in our force measurement products and have gained confidence in the market.
As committed Pancake Load Cell Dealers, Traders, and Distributors in India, we are the complete package, product support to after sale service. Our team of experts ensures that the delivery is fast, technical product, and competitively priced, and this is the main reason why you should work with us whenever you need force measurements. As a Pancake Load Cell Exporter in India, we can supply stock, or custom products and designs as well.
How Pancake Load Cells Work
Pancake load cells are strain gauge based. Strain gauges are attached to the load cells structure whereby when force is exerted on the load cells, the cell experiences minute performance thereby changing the resistance of strain gauges. This modification gives an electrical output, proportional to the force applied, that may be boosted and handled to provide an exact measure. Its low-profile construction enables it to seamlessly meet the space-restrictive systems, and the functionality features, e.g., overload protection, temperature compensation, etc., and deliver uniform performance in different conditions. The technology makes pancake load cells flexible and trustworthy to use in various conditions.
Pancake Load Cell Operation: A Step-by-Step Guide
As India’s leading Pancake Load Cell Manufacturers, we supply a variety of models designed to suit industrial applications. The disc-shaped profile ensures precision in force measurement, making them suitable for use in industrial equipment, materials testing, aerospace, and automotive industries. Pancake load cells use advanced strain gauge technology, converting mechanical force into an accurate electrical signal for measurement and control:
- Application of Force: A mechanical stress tension or compression—is applied to the center of the load cell. This results in slight elastic deformation of the load cell’s flexure.
- Strain Gauge Response: Strain gauges accurately bonded at points of maximum strain, stretch or compress in direct proportion to the applied force.
- Change in Electrical Resistance: This deformation will change the electrical resistance of the gauges of strains. With stretching comes more resistance and with compression comes less resistance.
- Wheatstone bridge Circuit: The strain gauge is wired in configuration of Wheatstone bridge which is quite sensitive circuit capable of indicating slight changes in resistance. When unloaded, the bridge is balanced and no output signal is noted. Differential voltage is generated as a result of inequity in the bridge, when the force is applied.
- Signal Conditioning and Amplification: The Bridge usually gives out a very small signal (millivolt-level). It is passed on to a signal conditioner which:
- Amplifies the signal
- Removes noise
- Linearizes output for improved accuracy
- Data Processing and Output: The conditioned signal is either:
- Displayed in standard units (Newtons, kilograms, etc.), or
- Transmitted to a data acquisition system for logging, analysis, or automation
- Calibration: Pancake load cells are calibrated using known weights, establishing a linear relationship between force and electrical signal.
Technical Specifications
| Specification | Details |
|---|---|
| Type | Pancake Load Cell |
| Capacity | 5 kg to 50,000 kg |
| Accuracy | ±0.03% of rated output |
| Output | 2 mV/V nominal |
| Excitation | 5V to 15V |
| Temperature Range | -10°C to +40°C (standard) |
| Material | Stainless Steel, Aluminum |
| Protection | IP67 |
Features of Pancake Load Cells
As trusted Pancake Load Cell Suppliers in India, we emphasize the following features:
- High Accuracy: Provides precisely accurate readings with accuracy of up to +/- 0.03 percent of rated output, ensuring dependable information in sensitive usage.
- Compact Design: Flat profile shape fits easily into space-limited systems, making them non-invasive and suitable for tight installations.
- Durability: Made of high-quality metallic materials such as stainless steel and aluminum, our load cells are tough against environmental effects, vibration, and extended wear.
- Flexibility: Operates in both tension and compression forces, offering flexibility for diverse applications.
- Simple mounting: User-friendly mounting choices and simple instructions encourage fast installation with fewer downtimes.
- Less Maintenance: Durable structures maintain high reliability over time, requiring less maintenance and resulting in lower operating costs.
Applications of Pancake Load Cells
As experienced Pancake Load Cell Exporters in India, we supply devices used in:
- Industrial Weighing Systems: Provides high precision in industrial weighing operations such as production lines, manufacturing, logistics, and tank or hopper weighing.
- Material Testing: Measures force accurately in quality control and research, assuring fabric product integrity in universal testing machines.
- Medical Devices: Can be embedded in hospital beds, wheelchairs, and rehabilitation devices for monitoring patient weight and force distribution.
- Aerospace and Defense: Essential in testing aircraft parts and ensuring their conformity with the highest standards of safety.
- Automotive: Used to test vehicles in crash tests, suspension systems, and assembly line inspections.
- Research and Development: A key sector for scientific research and testing of prototype designs where precision is very important.
- Agriculture: Supervises forces in planting and harvesting machinery to ensure efficient operation.
- Construction: Ensures safety by managing loads on cranes and other lifting machinery.
Why Sharp Electronics?
At Sharp Electronics, we are leading Pancake Load Cell Suppliers and Manufacturers in India, we have the high technology available, and it gives you the precision and durability of performance that is unmatched. The rigorous testing of each unit makes them to comply with the global standards and as such, you end up possessing the most reliable products. Our solutions are also tailored and specific to fit the application demands and they are backed by expert advice.
As dependable Pancake Load Cell Dealers, Traders, and Distributors in India, we deliver the best quality at competitive prices, with fast lead times and responsive service. Our technical experts ensure smooth integration and continuous support. Contact us today to explore our range and enhance your force measurement capabilities.
